BBULL BV 4000W
Universal Image Processing System with a wide Application Spectrum
INCREASE THE QUALITY ASSURANCE OF YOUR PRODUCTS WITH BBULL BV 4000W
BBULL BV 4000W is a compact, robust, complete system for a wide appliance spectrum in the quality assurance with a comprehending digital image processing system for Windows platforms.
Based on more than 15 years of experience in the beverage industry, the professional, digital image processing system is a fully developed product with a multiplicity of functional modules for all application ranges in the beverage industry as well as the food- and pharmaceutical industry.
The system contains an optical sensor bridge that consists of one or more camera systems incl. a lightning unit. The processing of the product data is affected by a premium industrial PC with touch display. Coordinated on the corresponding application the BBULL BV 4000W offers numbers of problem solving in the quality assurance.
For determination of the evaluation features a number of measuring instruments are available in the software. For example the level of the absolute and relative positions as well as text,
logo and barcode inspection, for every product.

OPTICAL CHARACTER RECOGNITION / OPTICAL CHARACTER VERIFICATION
The employed character detection in the system allows a reliable detection of various product data like date of manufacture / date of expiry / article numbers / charge numbers / etc., no matter if these are available in copy, dot matrix code, inkjet imprint or vector laser code. An actual reading of the inscription is done and compared with defined data records. Thus the textual accuracy of the inscription is granted.
Several fonts can be teached-in and saved. While format changing the right font is selected as well as the necessary setting parameters are activated automatically . Among others the detection commodity is adjustable. The required inscription can be reset or generated independently under the rules. The system is able to inspect two or more inscriptions. Certainly a visual detection of the inscriptions can be made besides the exact reading of the font (OCV). With our OCV - technique the print quality of different blocks of the label can be detected.
Dot Matrix Method
Mask Method
Cursively Method
Inscription Method
| SPECIFIC CRITERIA |
|
|
multiline readings are possible |
|
conveyor speed up to 72.000 container per hour |
teachable fonts |
|
several reference words allegation facilities |
automatically letter segmentation |
|
adjustable detection commodity |
SWING CAP INSPECTION
The trend of container with swing caps is irresistible. For a good quality assurance it is very important, in which condition or position the swing cap finds itself. These tasks are converted very reliably with the
BBULL BV 4000W.
Cap in right position,
seal label undamaged,
seal ring available
Defilement in the aperture area
Cap not available
Seal ring not available,
seal label damaged
COMPLETENESS INSPECTION
A test of completeness is more than necessary in the quality assurance. In this case the BBULL BV 4000W detects the amount of container, which are available on the tray while the packing process.
Tray equipped completely with bottles
Evaluation of the camera exposure(2 objects are missing)
LABEL INSPECTION
BBULL IMAGE detects all faulty labelled products. The detection „accurate to a millimetre“
Label fixed transverse
Inspection
of the complete layout
| SPECIFIC CRITERIA |
up to 1000 different labels can be
teached-in |
|
detection of horizontal level: +/- 0,5 mm |
conveyor speed up to 72.000 container
per hour |
|
detection of tilted labels: +/- 0,5 mm (from left bottom line to right bottom line) |
detection of different level (Vertical level): +/- 0,25 mm |
|
detection of dog ears (contour level
corner position): > 3,0 mm
(Assumption: if an optical brightness
variation appears in the range by dog
ears) |
BARCODE DETECTION
BBULL BV 4000W detects and reads barcodes automatically and in every orientation, also if several different barcodes are visible in the picture. BBULL BV 4000W processes the common 1D barcodes (EAN, UPC, Parma Code etc.) as well as 2D barcodes ECC200. Besides the system can be expanded with customer specific barcodes.
2D-barcode
Data Matrix ECC200
1D-barcode examples
LOGO DETECTION
Shapes and patterns in different sizes are detected within the definable search window. The position and status will be assigned.
OPERATION
All configuration structures are very clearly arranged and intuitive user- friendly created, so that the required data can be adjusted and called up. The operation of the system occurs by a Microsoft Windows based software. All functions can be called up very fast and uncomplicated by a touch display.
CONNECTION TO THE EXISTING SYSTEM
No man is an island. An important element
of every professional image management is
the integration into exciting customer
systems, to reduce operational procedure
and prevent data capacity.
BBULL BV 4000W offers the necessary interfaces for many branches in the industry. By virtue of the expert knowledge we can advice you for the realisation of specific interfaces for the connection of exciting systems.
THE CONCEPTION
The realisation of the conception occurs by a special developed Windows based software and an industrial image processing core image library. Additional adoption, updates or options can occur by a remote access. Therefore an application for enquiry and visualisation is available by modem or Internet.
Therewith the BBULL BV 4000W is adjustable
for all demands, budgets and customised.
The product is available for graded streaming and
can be adjusted to the customer's wishes with
optimum modules.
If you shouldn't find your application, please do not
hesitate to contact us. We are always at your
disposal for interlocutions.




| THE SYSTEM CONSISTS OF THE FOLLOWING COMPONENTS |
Central operation- and control unit incl. processing by an instustrial PC with
touch-screen user surface, installed in a stainless steel housing, inclusive fixing. |
the respective sensor bridge of each system consists of:
fire wire camera with motor
adjustable optic,
lightning module (Led-flash-appliance)
installed in a stainless steel
housing |
Firewire
camera

Further details to the corresponding central operating, control and processing unit
BBULL PC-4000 you will find
< here >