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BBULL FEM/FM/EM
Filler and Labeller Management Systems with Processing Electronics
THREE REASON FOR A BBULL MANAGEMENT SYSTEM
Complete Production survey:
   which product was filled?
   how much was filled?
   which faults happened?
Complaint and Regress:
   test bottle program regularly performed?
   broken bottle management active?
   documentation of the safety installations?
Efficiency:
   to classify production losses
   preventive maintenance to reduce down times
   targeted maintenances safe cost
BBULL 5000
What´s behind?
   high-performance industrial pc
   TOUCH SCREEN PC with Windows XP embedded
     operating system
   multi-lingual alphanumeric and graphic data
     presentation of:
      production counter
      error rate
      production lead time
      typ-related protocols
      filling valve statistics
      closing head statistics
      bottle burst statistics   
   statistics per day, week or month of the
     production counter (Windows)
   database connection via ODBC interface (Windows)
   quality-related fault analysis
   monitoring of inspection pattern
   complete logging of all production faults
   multi-level password protection, incl. user administration
     and complete data logging (Windows))
   96 types can be stored and edited
   self-diagnostics with logging
high-performance industrial pc
high-performance industrial pc
   Teach IN
   online operator interface and spare parts list (Windows))
   network connection (PROFIBUS/CANBUS/ETHERNET/..)
   remote maintenance, set-up and software-update
     via internet
BBULL BROKEN BOTTLE MANAGEMENT
   for filler and closer
   bottle burst rejection (symmetric and asymmetric)
   bottle burst valve statistics
   bottle burst simulation programme
Screen Shot: Production Data - Click on the Image to enlarge it
production data
BBULL FILLER MONITORING
Fill Level Inspection:
   by X-ray, gamma, HF, optical or camera inspection bride
   filling valve monitoring and valve oriented statistic
Filler Sampling:
   for quality control)
   single or multi-rejection during the respective
     production speed
   freely adjustable
Service Stop Filler:
   2-stage filler stop on defined repair position
High Air Rejection:
   targeted rejection of contamination endangered bottles,
     standing between filler and closer on an emergency stop
Test Bottle Program:
   automated test bottle request with data logging
Screen Shot: Filling Valve Statistic - Click on the Image to enlarge it
filling valve statistic
BBULL CLOSER MONITORING
Cap Inspection:
   presence
   quality
   closing head monitoring and head oriented statistic
Closer Sampling:
   for quality control
   single or multi-rejection during full production speed
   freely adjustable
Service Stop Closer:
   2-stage machine stop on defined repair position
Screen Shot: Closer Statistic - Click on the Image to enlarge it
closer statistic
BBULL LABELLER MONITORING
Label Inspection:
   presence
   quality - inspection software “IMAGE”
      label position
      label verification
      code reading OCR/OCV
Service Stop/Labeller:
   2-stage machine stop on defined repair position
SORTING TECHNOLOGY
Fault Rejection:
   BBULL BIN PUSH: pneumatic rejection into a bin up to
     120.000 c/h, for bottles, cans, boxes, glass and PE
   BBULL SOFT PUSH: pneumatic rejection onto a reject
     table up to 80.000 c/h for bottles, cans, glass and PET
Fault Rejection and Sampling:
   BBULL TRANSLINER: standing displacement by
     special mechanical design up to 40.000 cph for bottles,
     boxes and special formats, glass and PET
   BBULL BRUSH OFF SERVO: standing rejection and
     sampling of glass bottles up to 90.000 cph
   BBULL WAVE: soft displacement by synchronized
     rejection fingers up to 80.000 cph (1,8 m/s),
     for bottles and special format, glass and PET.
     Rejection of fallen bottless
   BBULL FLEX: multi-segment sorting system up to
     50.000 cph, for bottles, boxes and special formats,
     glass and PET
Further details to the corresponding central operating, control and processing unit BBULL PC-5000 you will find         < here >
Brochure: BBULL FEM/FM/EM < PDF > < download > (approx. 0,6 MB)
Video 1:   BBULL FEM/FM/EM < play > < download > (approx. 26,6 MB)
Video 1:   BBULL FM < play > < download > (approx. 19,0 MB)